Duplo 600i automatic stitching line

Year: 2017 (November)

Condition: perfect

Counter condition: only 1.5 M

• Inspection possible 
• Available - immediatley 

Configuration:

• 2 x Tower DSC 10/60
• 1 x stitching and folding unit DBM 600
• 1 x front trimmer DBM 600T
• 1 x long delivery 
• 1 x jogger

Technical Specification - Duplo DSC 10/60

(gathering towers) 

• Paper Size and Media
• Minimum size: approx. 120 × 148 mm
• Maximum size: approx. 350 × 500 mm
• (up to 350 × 610 mm for some versions)
• Paper weight:
• standard: approx. 52–300 g/m²
• coated paper: approx. 79–300 g/m²
• Media types: loose sheets, folded sheets, cross-folded sheets

Capacity and Performance

• Bin capacity: approx. 60–65 mm per station
• Collating speed: up to 9,000–10,000 sets/hour (depending on configuration)
• Inline production speed: approx. 4,000–5,000 booklets/hour

Feeding and Transport System

• vacuum belt feeding with air separation (Air Management System)
• Error detection: double sheet detection, missing sheet detection, paper jam detection
•  Additional features: automatic calibration for different paper types

Technical Specification - Duplo DBM-600 / DBM-600T

(Stitching & Folding Unit – 600i Booklet System)

• Paper Size and Media
• Sheet size (min.): approx. 105 × 170 mm
• Sheet size (max.): approx. 356 × 508 mm
• (up to 230 × 610 mm for long sheets)
• Supported formats:
• A4, A3, B4, B5, Letter, Legal (various orientations)

Capacity and Performance

• Production speed: up to 5,200 booklets/hour
• 2-up production speed: up to 9,000 booklets/hour (with trimmer)
• Folding capacity: up to 30 sheets (80 gsm)
• Stitching capacity: up to 50 sheets (80 gsm)
• (approx. 5 mm thickness, depending on paper)
• Maximum booklet thickness: approx. 6 mm (≈120 pages)

Stitching System

• Number of heads: 2 standard (optional 4 stitching heads – not included) 
• Stitch types: saddle stitching, side stitching, corner stitching
• stitch & fold / fold only
• Stitch head type: Hohner 43/6S
• Stitch distance (1-up): approx. 60–320 mm

Booklet Formats

• Finished booklet size (1-up):
• max: approx. 350 × 254 mm
• min: approx. 120 × 75 mm
• Untrimmed booklet size:
• max: approx. 356 × 254 mm

Trimming Unit - Duplo DBM-600T 

• Face trimming (standard):
• adjustable trim range 
• head & foot trimming
• 2-up processing capability
• trim range: approx. 2–60 mm

Folding System

• Type: automatic roller folding system
• Adjustment: fine tuning from approx. 0.1 mm

Control and Automation

• Control system: PC-controlled interface
• graphical user interface (GUI)
• Automation features: fully automatic setup, job memory and recall
• quick changeover between jobs

Electrical and Physical Data

• Power supply: 220–240 V, 50/60 Hz
• Power consumption:
• DBM-600: approx. 465 W
• DBM-600T: approx. 645 W
• Dimensions (DBM-600): approx. 1848 × 929 × 1227 mm
• Weight (DBM-600): approx. 377 kg